Handeling Solutions
Rademakers handling for industrial bakeries. Rademaker builds handling systems and complete lines for (semi-)industrial bakeries with Rademaker quality! Our solutions helps to automate your bakery in one go (complete line) or in several steps (modular automation). We design, engineer, produce, build, install, commission, maintain & service a wide range of equipment & systems used in the production processes (baked, pre-baked, matured, pre-aged, frozen, etc.) of any type of bread.
Whether you produce on peel plates, baking trays, on pan belts or on no support at all, Rademaker offers you a solution based on your needs in the form of reliable, efficient and hygienic equipment.
FINAL PROOFING
Specializing in two top-tier designs continuous movement (race-track) and dis-continuous movement (step-style) our solutions guarantee efficient and constant proofing. Both designs prioritize airflow for uniform humidity and temperature, ensuring unwavering product quality. Additionally, Radilinq provides expertise and supplies for climate control and insulation, offering complete solutions.
Race Track
Our race-track design employs a slow-moving belt system across different levels, offering simplicity, low-tech maintenance, and adjustable proofing times.
No Carrier
Meanwhile, the step-style design optimizes vertical space and is cost-effective for wider trays, utilizing a unique pater-noster movement system.
CONVEYING
Bakery products have to be transported around the bakery, this means conveying products from and to and from the oven and rack (un)loader. That’s where Rademaker will be an efficient conveying solutions. Rademaker conveying will be tailored for precision across three types: Carrier Conveying, No Carrier, and Baked/Packaged Product Conveying.
Carrier Conveying
No Carrier
For dough pieces without carriers, Rademaker offers a modular conveyor system, including straight, up-down, and curved units to maintain the original dough piece shape and position. Our conveyors emphasize hygiene with easy-to-clean components and feature positive driven belts for precise movement without slipping or tension risks
BAKED/PACKAGED PRODUCT CONVEYING
Rademaker provides precise conveyance of final baked or packaged products. After depanning, our conveyors transport goods to cooling and packaging areas. Featuring bar-belts or modular plastic belts, our conveyors manage seamless product streams with switches, 90° transfer units, and curves. Options include fixed or mobile units made of robust aluminum profiles, equipped with standalone or complete line control.
Depanning
There are three advanced depanning methods: Needle, Vacuum, and Scrabble depanning.
The choice of depanning method depends on the specifications of the bakery.
Needle Depanning
Rademaker introduces needle depanners for various products like toast, rolls, and baguettes. Our pick & place needle depanners feature simple and reliable designs, offering benefits like:
- Quiet and clean depanning, preserving decorations and product integrity.
- Interchangeable needle bars for different applications.
- Effortless needle bar exchange.
- Hygienic design for easy cleaning and low energy consumption.
- Compact footprint with adaptable depanning capabilities.
Vacuum Depanning
Using vacuum for lifting products from trays or forms, Rademaker designs pick & place and continuous in-line vacuum depanners, enhancing vacuum depanning by:
- Reducing vacuum power needs for cost and noise reduction.
- Adapting vacuum cups for versatile product patterns on trays.
- Enabling adjustments for ease of use and maintenance.
- Offering standalone and movable units for flexibility.
- Combining depanning techniques for various operations.
SCRABBLE DEPANNING
Designed for delicate and soft products, scrabble depanning gently transfers items like soft rolls and dough pieces without compromising their integrity. Rademaker scrabble depanners with features such as:
- Noiseless and damage-free depanning with minimal handling.
- Adaptability for trays or boards with raised edges.
- Automatic belt tracking and movement for efficient operation.
- Compact design with hybrid capabilities for diverse depanning
Tray Loading
Rademaker Handling offers solutions for loading and unloading racks, representing the highest level of modular automation for bakeries. Our range includes versatile units tailored for single or multiple functions within one system.
SINGLE FUNCTION
Our loading and unloading units, designed for single functions, achieve a rate of 600-700 baking trays, proofing boards, or baking molds per hour, maximizing productivity without compromising quality. Our complete units include infeed and outfeed conveyors, positioning systems for carriers, and transfer systems. They have a compact size of approximately 2,500 x 1,000 mm and are strategically adaptable to your bakery layout.
Combining our single loading/unloading units with other machines is seamless, such as effortlessly unloading carriers onto conveyors for depanning, which is a standard configuration for Rademaker.
MULTIPLE FUNCTIONS
For higher capacity requirements, our rack loaders/unloaders seamlessly integrate various functions. Discover a multitude of possibilities, including unloading racks with integrated depanning and bread transport, loading and unloading the same baking mold within a rack, or incorporating cutting or decoration processes. Expect capacities ranging from approximately 100 to 350 carriers per hour, providing versatile and efficient solutions for diverse bakery needs.
Rademaker’s rack loaders/unloaders embody modular automation and meet the unique demands of every bakery operation. Experience unparalleled efficiency and versatility in a single system, tailored to the productivity of your bakery.
Oven Loading & Onloading
Our solution will be based on you demands even and consistent loading onto the tunnel oven belt.
Rademaker is precise in movement, synchronizing each row of baking trays or pan-straps, resulting in a fully loaded belt for a consistent performance.
Transition
Seamless transition is key, Rademaker’s oven unloaders efficiently move each row of trays or straps out of the oven’s path, maintaining rhythm and synchronization with the loading process. This ensures a smooth flow, allowing the oven to continue its operation seamlessly..
Advantages
- Open, robust, and easily maintainable designs.
- Elevated design for ample floor space.
Options for rollers or high-temperature resistant belts. - Chain-free systems eliminating the need for lubrication.
- Flexibility in stationary or movable configurations.
- Standalone units or integrated within a complete production line.
Get in
touch
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
We’re happy to help, whether it’s helpdesk support, sales questions, service needs, training or consultancy. Our team is ready to find the right solution for you!
Get in touch
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
We’re happy to help, whether it’s helpdesk support, sales questions, service needs, training or consultancy. Our team is ready to find the right solution for you!
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
Crafting the perfect product involves many different techniques. That’s why your chosen production process is our top priority. Our commitment goes far beyond equipment delivery and installation. We offer a full range of services to cover all system- and process-related issues throughou the entire operational life of your machinery, as well as support in training, development and testing
SERVICES & Support
OPTIMISING YOUR PRODUCTION IS
OUR PRIORITY
RTC
Rademaker Technology Centre
Upgrades & Optimisation
Customer Training
Rademaker Academy
Consultancy
Spare Parts
Helpdesk
System integration
At the Rademaker Technology Centre (RTC), your product ideas come to life. This is where innovative concepts are developed and tested, and where they evolve into fully operational Rademaker production lines.
Boost your line’s performance and extend its lifespan with our system upgrades. We replace outdated components with the latest technologies and test everything with your products. This ensures your equipment stays reliable and future-proof.
Boost skills and knowledge with training from the Rademaker Academy. We help your team operate and maintain equipment more effectively
Are you looking to improve production efficiency, solve product challenges, or develop new bakery concepts? Our consultants work side by side with your team to achieve the best possible results.
Ensure consistent performance with high-quality spare parts from Rademaker. Our service packages reduce downtime and support efficient, reliable production. We help you select the right parts based on your daily needs and system requirements.
Service Helpdesk 24/7 for telephone or on-site support and remote diagnostics
Discover how Rademaker connects technology and expertise to create seamless, fully integrated bakery production lines that maximize efficiency and performance
