Rademaker

Industrial croissant line with the highest production capacity in the market

Industrial Croissant Line

The Industrial Croissant Line is designed for versatility: the line handles a wide variety of dough types, including long shelf-life doughs. With numerous system configurations and throughput options, including integrated solutions that enable fast and efficient full product changeovers,

the line can be tailored to meet diverse production demands while maintaining taste, texture, shape to deliver the widest assortment of croissant products. Capable of producing up to 165,000 croissants per hour. 

Unleash croissant versatility

Rademaker Industrial Croissant Line

The Industrial Croissant Line is designed for versatility: the line handles a wide variety of dough types, including gluten-free and long shelf-life doughs. With numerous system configurations and throughput options, including integrated solutions that enable fast and efficient full product changeovers,

Croissant Shaping options

Flexible producution

Croissant shaping plays a key role in creating a diverse product range. Produce classic croissants, filled or unfilled, curved and pinched.

The Industrial Croissant Line offers a wide variety of shapes and textures. Variate with sizes, different fillings and decorations: the possibilities are endless!

Straight

Production

UNFilled

product example

Dough weight 9 – 150 gram
Max. capacity 168.000 pcs/hr
(50 x70 mm / 10 gram dough)

filled

product example

Dough weight 20 – 150 gram
Max. capacity 54.000 pcs/hr
(75 x 90 mm / 20 gram dough / 3 gram filling)

Play the video to see more of the filling being deposited.

Curved

production

Curved unfilled

product example

Dough weight 30 – 150 gram
Max. capacity 96.0000 pcs/hr
(130 x 120 mm / 40 gram dough)

Curved filled

product example

Dough weight 25 – 150 gram
Max. capacity 43.2000 pcs/hr
(130 x 115 mm / 25 gram dough / 6 gram filling)

Play the video to see more of the filling being deposited.

Pinched

Production

Pinched Unfilled

product example

Dough weight 30 – 150 gram
Max. capacity 50.400 pcs/hr
(130 x 120 mm / 40 gram dough)

Pinched Filled

product example

Dough weight 20 – 150 gram
Max. capacity 42.000 pcs/hr
(130 x 115 mm / 25 gram dough / 6 gram filling)

Play the video to see more of the filling being deposited.

Artisan

production

Artisan Curved

product example

Dough weight 30 – 150 gram
Max. capacity 36.000 pcs/hr
(130 x 150 mm / 35 gram dough / 7 gram filling)

Artisan unfilled

product example

Dough weight  30 – 150 gram
Max. capacity  67.500 pcs/hr
(130 x150 mm / 35 gram dough)

Artisan filled

product example

Dough weight 20 – 150 gram
Max. capacity  54.000 pcs/hr
(  75 x 90 mm / 20 gram dough / 3 gram filling)

Play the video to see more of the filling being deposited

Selecting the Right Rolling unit

What type of croissant fits your line?

Do you want to produce only plain croissants, or also filled varieties? Choosing the right Croissant Rolling Unit depends on both the type of product and the dough you use. Rademaker offers a suitable solution for every type of croissant dough, including traditional bread dough.

Accurately and consistently shaping dough triangles into croissants is essential for efficient production. Because rolling filled croissants differs from rolling unfilled ones, we have developed two advanced croissant moulding units. In addition, a separate rolling unit is available specifically designed for bread-type croissants.

R-Moulder

Unfilled Croissants

Is your need to produce straight, unfilled croissants only? Then the dedicated Rolling Moulder is the best solution for you. The R-Moulder rolls the dough triangles into croissants using rolling technology.

V-Moulder

filled Croissants

When you want to produce filled and unfilled croissants. The V-Moulder rolls dough triangles by use of vacuum technology. With the Vacuum Moulder you are also able to produce open- and closed-ends croissants

B-Moulder

Bread Croissants

For bakers that require special moulded bread types like Salzstangen, Gipfel, Pao Frances or Kornspitz, we offer our Bread moulder. It is called the B-moulder because it is designed for products based on a bread type dough.

Rademaker Technology Centre

“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”

Test, Develop & Experience

Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.

Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads,  pizzas, pies, and local specialties.

Visit the Rademaker Technology Centre

Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.

Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.

Rademaker Technology Centre

TEST, DEVELOP & EXPERIENCE

BAKERY INNOVATION

Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.

Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads,  pizzas, pies, and local specialties.

“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”

Visit the Rademaker Technology Centre

Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.

Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.

WHY
CHOOSE

Customer satisfaction is key

WHY CHOOSE

Optimizing efficiency, quality, and functionality for your production with cutting-edge technology for optimal performance.
01

Functionality

Open design for maximum visibility: Rademaker systems offer open housings and fully opening covers for optimal process access. Functionality is enhanced with ergonomic safety covers, easy workstation access, and smart safety locks.

02

Efficiency

Rademaker systems are designed for long-term efficiency, delivering high OEE and maximum productivity. Reliable, precise, and easy to maintain, they ensure lower total cost of ownership and higher return on investment (ROI) by keeping your production line running smoothly, year after year.

03

Service & Maintenance

Rademaker systems are designed for easy service and maintenance, with accessible components, lifetime-lubricated bearings, and quick-release conveyor belts. PLC data supports optimized upkeep, extending system lifetime and reducing maintenance effort.

06

Hygienic Design

The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.

05

Process Control

Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections

04

User Friendly Control System

Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.

04

User Friendly Control System

Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.

05

Process Control

Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections

06

Hygienic Design

The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.

explore a world of croissant production options

Our CROISSANT LINES

For more information on the processes, check the page of our Rademaker Croissant Line or get in touch with your regional sales agent

Radini

— Compact

Compact Croissant Module for flexible croissant production

Rademaker

— industrial

Rademaker

— industrial

EFFICIENCY AND FUNCTIONALITY IN PRODUCTION

Long Shelf Life

& Gluten-Free

Be it proofed-frozen, unproofed frozen, direct baking, long shelf life, or gluten-free, we have the expertise and know-how to tailor the ideal solution for each of these production processes. 

Learn more about special product options

At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.

Crafting the perfect product involves many different techniques. That’s why your chosen production process is our top priority. Our commitment goes far beyond equipment delivery and installation. We offer a full range of services to cover all system- and process-related issues throughou the entire operational life of your machinery, as well as support in training, development and testing

SERVICES & Support

OPTIMISING YOUR PRODUCTION IS
OUR PRIORITY

RTC

Rademaker Technology Centre

Upgrades & Optimisation

Customer Training

Rademaker Academy

Consultancy

Spare Parts

Helpdesk

System integration

At the Rademaker Technology Centre (RTC), your product ideas come to life. This is where innovative concepts are developed and tested, and where they evolve into fully operational Rademaker production lines.

Boost your line’s performance and extend its lifespan with our system upgrades. We replace outdated components with the latest technologies and test everything with your products. This ensures your equipment stays reliable and future-proof.

Boost skills and knowledge with training from the Rademaker Academy. We help your team operate and maintain equipment more effectively

Are you looking to improve production efficiency, solve product challenges, or develop new bakery concepts? Our consultants work side by side with your team to achieve the best possible results.

Ensure consistent performance with high-quality spare parts from Rademaker. Our service packages reduce downtime and support efficient, reliable production. We help you select the right parts based on your daily needs and system requirements.

Service Helpdesk 24/7 for telephone or on-site support and remote diagnostics

Discover how Rademaker connects technology and expertise to create seamless, fully integrated bakery production lines that maximize efficiency and performance

Get in
touch

At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.

We’re happy to help, whether it’s helpdesk support, sales questions, service needs, training or consultancy. Our team is ready to find the right solution for you!

Get in touch

At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.

We’re happy to help, whether it’s helpdesk support, sales questions, service needs, training or consultancy. Our team is ready to find the right solution for you!

Reduction Steps

Several reduction steps are applied to achieve a consistent dough sheet with the exact number of layers your product requires. Thickness is reduced step by step in a gentle manner to preserve the layers and maintain optimal dough quality.

Lane cutting & spreading

The dough sheet is first trimmed on both sides and then cut into lanes. It is spread evenly using an overhead spreading module positioned above the universal line. 

Triangle Cutter

Once the dough is evenly spread, it is cut into precise triangular pieces by a traveling guillotine cutter that moves along with the dough.

Turning Unit

After the products are cut to size, they are turned and aligned with the triangle base to the front, preparing the dough pieces for the rolling operation.

A water sprayer moistens a precise area of the croissant, to secure the croissant shape after rolling the dough pieces.

Rolling the croissant

The final step in producing a croissant is rolling, the precise moulding of the dough into its characteristic shape.

Rademaker offers three different croissant rolling units to suit this process. Choosing the right rolling unit depends on the type of product you want to produce.

Brochure Download

Modular Configuration

Thanks to its modular design, the Industrial Croissant Line can be easily adapted to your production needs. 

How Modularity Works

Let's connect

Do you have any questions about our products or services? Our team is ready to help you.

Feel free to contact one of our sales managers

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