Engineered for superior laminated dough
Rademaker
To create precisely prepared dough blocks, fat is folded into the dough sheet, which is then laminated once before a guillotine cuts it into individual slices. This controlled process guarantees the right fat distribution from the start, resulting in uniform dough blocks ready for further processing.
The Rademaker Dough Block Making line integrates seamlessly into your production process, with configurations ranging from semi-automatic to fully automated. Built for high-capacity output and long-term reliability.
Engineered for superior laminated dough
Rademaker
The secret of high-quality pastries and croissants lies in perfect lamination. Traditional lamination starts by creating the dough sheet and enclosing a layer of fat. The dough is then repeatedly folded and rolled thinly to desired thickness.
Our laminator brings this traditional process into the modern bakery. We deliver consistently uniform dough sheets with homogeneous dough and fat layers, ready for the next step: the pastry make-up line or croissant line.
The secret of high-quality pastries and croissants lies in perfect lamination. Traditional lamination starts by creating the dough sheet and enclosing a layer of fat. The dough is then repeatedly folded and rolled thinly to desired thickness.
Our laminator brings this traditional process into the modern bakery. We deliver consistently uniform dough sheets with homogeneous dough and fat layers, ready for the next step: the pastry make-up line or croissant line.
Industrial Dough Processing: From Block to Perfect Sheet
Rademaker
Achieving a consistent dough sheet at industrial scale demands precise, step-by-step thickness reduction. Dough blocks are fed into the line and gradually reduced to the exact thickness your product requires, without compromising dough structure or layer quality.
The Rademaker Dough Block Processing line handles this with multiple reduction stations and advanced process control, ensuring a smooth, uniform dough sheet that feeds directly into your pastry make-up or croissant line.
Our Dough Block Processing line creates a uniform dough sheet by reducing dough blocks step by step to the desired thickness
Sheeting & Laminating: The magic of stress-free dough
Stable fat layers &
Perfect Sheets
Our advanced dough sheeting and laminating technology is built on decades of expertise in dough production. We ensure gentle dough handling, with stable fat layers for perfect homogeneous dough sheets.
Key advantages
Capacity & Scalability
With capacities ranging from 250 kg up to 10,000 kg of dough per hour, the laminating line supports both medium and large-scale production requirements.
Modular Design
Each line is tailor-made using proven modular components. This flexibility allows configurations for dough block making, dough block processing, or fully automated laminating lines.
Future-Proof Solution
The result is a future-proof solution that supports changing market trends while maintaining high levels of efficiency, hygiene, and user friendliness.
Processing Fat
Successful lamination starts with perfectly processed dough, but the quality of the fat is just as crucial. Rademaker is a specialist in processing fat blocks: Our fat pump has been continuously refined over the years and is a proven, reliable solution used by laminators worldwide. It processes a wide range of fats.
Reliable performance at low and high capacities
Low temperature rise and controlled water release
Integrated with line speed control
Compatible types of fat
-
Butter
-
Butter concentrate
-
Margarines
-
Low-trans & trans-fat-free margarines
-
Shortenings
Processing Fat
Successful lamination starts with perfectly processed dough, but the quality of the fat is just as crucial. Rademaker is a specialist in processing fat blocks: Our fat pump has been continuously refined over the years and is a proven, reliable solution used by laminators worldwide. It processes a wide range of fats.
Reliable performance at low and high capacities
Low temperature rise and controlled water release
Integrated with line speed control
Compatible types of fat
-
Butter
-
Butter concentrate
-
Margarines
-
Low-trans & trans-fat-free margarines
-
Shortenings
Improved Laminating Solutions
Flexible Production
Layering your product
Tailored to your needs
The number of layers your product requires is the absolute key factor in determining the optimal laminating method. Also capacity demands, working width, line layout and your budget are carefully considered to ensure the laminating method fits seamlessly into your production process. From low-cost solutions to advanced, multi-layer applications, we offer a fitting solution
Improvements for better Results
smooth layers, faster production
Thanks to recent improvements in our process, the fat layers in the dough are now over 22% more consistent. This means the dough has the same quality everywhere, without thin or thick spots. The result: a smooth, uniform dough sheet, 25% less rework, and a production process that runs faster and more efficiently. In short, you get more out of every batch, with less waste and effort.
3
Methods of laminating
THE HEART OF DOUGH QUALITY
Creating the perfect layer structure is the essence of the laminator. Driven by market-focused research and development, Rademaker has developed three proven laminating methods. Each method is designed to deliver superior dough quality, tailored to your product requirements and desired production capacity.
Connect, Control, Create
Focus on quality, not settings
Our laminators are built around ease of operation. The HMI is intuitive and easy to navigate: remote operation is possible, making daily use more convenient than ever. With smart ergonomics, real-time control, and seamless connectivity, your team can focus on production quality rather than complicated settings, reducing errors and boosting overall efficiency.
Rademaker Technology Centre
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Test, Develope & Experience
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
Rademaker Technology Centre
TEST, DEVELOP & EXPERIENCE
BAKERY INNOVATION
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
WHY
CHOOSE
Customer satisfaction is key
WHY CHOOSE
Functionality
Open design for maximum visibility: Rademaker systems offer open housings and fully opening covers for optimal process access. Functionality is enhanced with ergonomic safety covers, easy workstation access, and smart safety locks.
Efficiency
Rademaker systems are designed for long-term efficiency, delivering high OEE and maximum productivity. Reliable, precise, and easy to maintain, they ensure lower total cost of ownership and higher return on investment (ROI) by keeping your production line running smoothly, year after year.
Service & Maintenance
Rademaker systems are designed for easy service and maintenance, with accessible components, lifetime-lubricated bearings, and quick-release conveyor belts. PLC data supports optimized upkeep, extending system lifetime and reducing maintenance effort.
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Has our layering sparked your curiosity?
Our Laminators
For more information about the Radini laminator, check the page or get in touch with your regional sales agentor get in touch with your regional sales agent
Radini
— Compact
- Suitable for various types of dough
- From 250 kg to 1,000 kg of dough per hour
- Up to 8 layers per section
- Working width: 600 or 800 mm
- No risk of fat extraction
Rademaker
— industrial
- Suitable for various types of dough
- From 500 kg to 10,000 kg of dough per hour
- Up to 512 layers
- Working width:600, 800, 1,000 & 1,200 mm
- Optional: working width greater than >1,200
EFFICIENCY AND FUNCTIONALITY IN PRODUCTION
Long Shelf Life
& Gluten-Free
Be it proofed-frozen, unproofed frozen, direct baking, long shelf life, or gluten-free, we have the expertise and know-how to tailor the ideal solution for each of these production processes.
Learn more about special product options
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
Crafting the perfect product involves many different techniques. That’s why your chosen production process is our top priority. Our commitment goes far beyond equipment delivery and installation. We offer a full range of services to cover all system- and process-related issues throughou the entire operational life of your machinery, as well as support in training, development and testing
SERVICES & Support
OPTIMISING YOUR PRODUCTION IS
OUR PRIORITY
RTC
Rademaker Technology Centre
Upgrades & Optimisation
Customer Training
Rademaker Academy
Consultancy
Spare Parts
Helpdesk
System integration
At the Rademaker Technology Centre (RTC), your product ideas come to life. This is where innovative concepts are developed and tested, and where they evolve into fully operational Rademaker production lines.
Boost your line’s performance and extend its lifespan with our system upgrades. We replace outdated components with the latest technologies and test everything with your products. This ensures your equipment stays reliable and future-proof.
Boost skills and knowledge with training from the Rademaker Academy. We help your team operate and maintain equipment more effectively
Are you looking to improve production efficiency, solve product challenges, or develop new bakery concepts? Our consultants work side by side with your team to achieve the best possible results.
Ensure consistent performance with high-quality spare parts from Rademaker. Our service packages reduce downtime and support efficient, reliable production. We help you select the right parts based on your daily needs and system requirements.
Service Helpdesk 24/7 for telephone or on-site support and remote diagnostics
Discover how Rademaker connects technology and expertise to create seamless, fully integrated bakery production lines that maximize efficiency and performance
