FLATBREAD production
Flatbreads have a long history and are becoming increasingly popular worldwide due to their healthy image and versatile consumption options. The demand for high-capacity production lines for flatbreads has, therefore, risen.
We have transformed the traditions of the past into a state-of-the-art flatbread line. The development of flatbread lines is one of Rademaker’s core competencies. Our flatbread lines ensure a uniform and stress-free dough sheet, thanks to Rademaker’s laminating technology, which can handle a wide range of recipes to produce healthy bread products in various shapes and sizes.
WORKING WIDTHS
600 mm | 800 mm | 1,000 mm | 1,200 mm
(Optional > 1,200 mm)
key advantages
- Ensures the highest product quality
- Unique low-stress processing and make-up sections
- Excellent weight control
- Designed according to the highest hygiene standards
- Absolutely minimal use of flour
- User-friendly PLC line control with recipe management and automatic speed and height adjustment
Modern processing
FLEXIBILITY AND EFFICIENCY COMBINED
The flatbread production line generates a consistent and stress-free dough sheet using Rademaker’s rolling technology. Thanks to our dough-friendly processing steps, a dough thickness as thin as 0.6 mm can be achieved. The line is designed to meet your specifications and can process a wide range of dough types, from green to highly hydrated. The line can be equipped with various tools to create different product shapes and sizes, enabling your unique product to be realized. This available flexibility means that we can make and create every style of authentic and unique flatbread exactly according to your requirements.
Production capacity can reach up to 12,000 kg of dough per hour, consistently produced hour after hour, day after day, year after year.
The overall design of the flatbread line is built for high production efficiency. This is enabled by quick and easily removable tools, reduced replaceable parts, interchangeable scrapers and rollers, and various options to minimize required cleaning efforts.
Our Flatbread Range
With carefully selected raw materials and well-balanced recipes, we ensure that every flatbread meets the highest quality standards. This overview highlights the variety we offer. And there’s even more we can create together
Salty crackers
Multi-grain crackers
Fluffy crackers
Foccacia
Lavash rond
Lavash square
Wrap
Wrap
Pratta
Platte broden
Pinsa Salami, cheese and sprouted vegetables
Pinsa ham and arugula
Pinsa Pomodori rucola & cheese
Rademaker Technology Centre
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Test, Develope & Experience
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
Rademaker Technology Centre
TEST, DEVELOP & EXPERIENCE
BAKERY INNOVATION
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
WHY
CHOOSE
Customer satisfaction is key
WHY CHOOSE
Functionality
Open design for maximum visibility: Rademaker systems offer open housings and fully opening covers for optimal process access. Functionality is enhanced with ergonomic safety covers, easy workstation access, and smart safety locks.
Efficiency
Rademaker systems are designed for long-term efficiency, delivering high OEE and maximum productivity. Reliable, precise, and easy to maintain, they ensure lower total cost of ownership and higher return on investment (ROI) by keeping your production line running smoothly, year after year.
Service & Maintenance
Rademaker systems are designed for easy service and maintenance, with accessible components, lifetime-lubricated bearings, and quick-release conveyor belts. PLC data supports optimized upkeep, extending system lifetime and reducing maintenance effort.
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
Crafting the perfect product involves many different techniques. That’s why your chosen production process is our top priority. Our commitment goes far beyond equipment delivery and installation. We offer a full range of services to cover all system- and process-related issues throughou the entire operational life of your machinery, as well as support in training, development and testing
SERVICES & Support
OPTIMIZING YOUR PRODUCTION IS
OUR PRIORITY
RTC
Rademaker Technology Centre
Upgrades & Optimizing
Customer Training
Rademaker Academy
Consultancy
Spare Parts
Helpdesk
System integration
At the Rademaker Technology Centre (RTC), your product ideas come to life. This is where innovative concepts are developed and tested, and where they evolve into fully operational Rademaker production lines.
Boost your line’s performance and extend its lifespan with our system upgrades. We replace outdated components with the latest technologies and test everything with your products. This ensures your equipment stays reliable and future-proof.
Boost skills and knowledge with training from the Rademaker Academy. We help your team operate and maintain equipment more effectively
Are you looking to improve production efficiency, solve product challenges, or develop new bakery concepts? Our consultants work side by side with your team to achieve the best possible results.
Ensure consistent performance with high-quality spare parts from Rademaker. Our service packages reduce downtime and support efficient, reliable production. We help you select the right parts based on your daily needs and system requirements.
Service Helpdesk 24/7 for telephone or on-site support and remote diagnostics
Discover how Rademaker connects technology and expertise to create seamless, fully integrated bakery production lines that maximize efficiency and performance
explore a world of Flat-Bread production options
Rademaker Flat-BREAD LINES
For more information download the brochure, request a quote or get in touch with your regional sales agent.
Our flatbread line
- From 500 to 12,000 kg of dough
- A wide range of options
- working widths: 600, 800, 1.00, 1.200, 1.600 mm
EFFICIENCY AND FUNCTIONALITY IN PRODUCTION
Long Shelf Life
& Gluten-Free
Be it proofed-frozen, unproofed frozen, direct baking, long shelf life, or gluten-free, we have the expertise and know-how to tailor the ideal solution for each of these production processes.
Learn more about special product options
