Rademaker
Elevate your pastry production
Pastry Make-Up Line
The Pastry Make-Up Line is designed to adapt effortlessly to your production needs. With several modules and versatile tooling solutions, it shapes dough into a wide variety of sizes and forms. We offer high-quality decorating options like filling depositors, strewers and applicators to give every product a flawless finish.
The modular system allows easy product range expansion with additional shaping tools and upgrades. After shaping, products can be automatically transported to a proofer, freezer, or baking tray for the next production step.
Elevate your pastry production
Pastry Make-Up Line
The Pastry Make-Up Line is designed to adapt effortlessly to your production needs. With several modules and versatile tooling solutions, it shapes dough into a wide variety of sizes and forms. We offer high-quality decorating options like filling depositors, strewers and applicators to give every product a flawless finish.
The modular system allows easy product range expansion with additional shaping tools and upgrades. After shaping, products can be automatically transported to a proofer, freezer, or baking tray for the next production step.
Pastry Shaping Options
Flexible Production
Pastry shaping plays a key role in creating a diverse product range. From classic croissants to complex folded or coiled creations, mini or maxi, folded or braided.
The Pastry Make-Up Line offers a wide variety of shapes, textures, and formats. Variate with different fillings, shapes, and decorations: the possibilities are endless!
We use the following key shaping methods
- Filling & Decorating
- Rolled Pastry
- Folded Pastry
- Braided Pastry
- Double Layered
- Topping & Decorating
Depositors
Versatile Depositing Technology for Filling & Decorating Pastry Products.
Work With Precision
Flexible, height-adjustable nozzles and hoppers with feeding paddles ensure even the most challenging fillings are handled with precision
Hygienic & User-Friendly Design
Our depositors are mobile, fully wet-cleanable, and easy to operate from the main line control panel.
Production Flexibility
Easily switch fillings or dosing patterns to suit any product type. Choose from dots, spots, continuous or discontinuous stripes, or an even spread.
Rolled Pastry
Production
The dough is (partially) rolled by conical roller(s)
Benefits
We offer a wide range of tooling to create a variety of rolled pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Folded Pastry
Production
The dough is (partially) folded over itself.
Benefits
We offer a wide range of tooling to create a variety of folded pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Braided Pastry
Production
The dough is first cut and then folded into a braided structure.
Benefits
We offer a wide range of tooling to create a variety of braided pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Product ExampleS
Click here for a selection of products made using the braiding method.
double Layered Pastry
Production
Double layered pastry is made by placing two (decorated) layers of dough on top of each other.
Benefits
We offer a wide range of tooling to create a variety of double layered pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Strewers
Versatile Strewing Technology for Topping & Decorating Pastry Products.
Precise Application
Our strewers ensure an even and accurate distribution of toppings. Ingredients can be applied at different production stages, directly onto the finished product or earlier in the process onto the dough.
Topping Variations
Suitable for a wide range of ingredients, including sugar, seeds, raisins, chocolate drops, and many more. Giving you unlimited creative possibilities
Final Touch
With the flexibility of our strewers, you can create a unique finishing touch for every product. Easily adjust application style and quantity to match your exact vision.
- Filling & Decorating
- Rolled Pastry
- Folded Pastry
- Braided Pastry
- Double Layered
- Topping & Decorating
Depositors
Versatile Depositing Technology for Filling & Decorating Pastry Products.
Work With Precision
Flexible, height-adjustable nozzles and hoppers with feeding paddles ensure even the most challenging fillings are handled with precision
Hygienic & User-Friendly Design
Our depositors are mobile, fully wet-cleanable, and easy to operate from the main line control panel.
Production Flexibility
Easily switch fillings or dosing patterns to suit any product type. Choose from dots, spots, continuous or discontinuous stripes, or an even spread.
Rolled Pastry
Production
The dough is (partially) rolled by conical roller(s)
Benefits
We offer a wide range of tooling to create a variety of rolled pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Folded Pastry
Production
The dough is (partially) folded over itself.
Benefits
We offer a wide range of tooling to create a variety of folded pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Braided Pastry
Production
The dough is first cut and then folded into a braided structure.
Benefits
We offer a wide range of tooling to create a variety of braided pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Product ExampleS
Click here for a selection of products made using the braiding method.
double Layered Pastry
Production
Double layered pastry is made by placing two (decorated) layers of dough on top of each other.
Benefits
We offer a wide range of tooling to create a variety of double layered pastries
- Lightweight tooling
- Ultimate product variety
- Fast & easy change-over
- Excellent reproducibility
Strewers
Versatile Strewing Technology for Topping & Decorating Pastry Products.
Precise Application
Our strewers ensure an even and accurate distribution of toppings. Ingredients can be applied at different production stages, directly onto the finished product or earlier in the process onto the dough.
Topping Variations
Suitable for a wide range of ingredients, including sugar, seeds, raisins, chocolate drops, and many more. Giving you unlimited creative possibilities
Final Touch
With the flexibility of our strewers, you can create a unique finishing touch for every product. Easily adjust application style and quantity to match your exact vision.
Unique fit Tooling
For Fast & Easy Change overs
Our lightweight, ergonomic tooling makes every change-over quick, safe and easy, even for new operators.
Unique Fit Tooling
Tailored to your needs
Unique Fit Tooling represents lightweight and user-friendly tooling that is fully optimized for ergonomic operation. All tools in the machine are designed to minimize weight, enabling almost every product change-over to be carried out by a single operator: quickly, safely, and without physical strain. Thanks to the modular design and the patented “unique-fit” approach, each tool always fits in the correct position.
The result: extremely fast change-overs with excellent reproducibility. Product tooling can be installed precisely in the right location without the need for additional tools.
Tool Assistent
Intuitive HMI for Quick Tooling Setup
The HMI is the central control point of Unique Fit Tooling. Through this intuitive interface, the operator has direct access to all tools, settings, and product information for a quick and seamless change-over.
The integrated Tool Assistant provides step-by-step guidance, displays the correct tooling positions, and automatically saves all configurations. Recipe settings are instantly available and easy to reproduce, enabling successful production runs to be repeated effortlessly.
Tooling store cabinet
Our Tooling Store Cabinet is designed to enhance convenience during product change-overs.
The cabinet offers a secure storage solution for your tooling, minimizing the risks of damage or loss.
Rademaker Technology Centre
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Test, Develope & Experience
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
Rademaker Technology Centre
TEST, DEVELOP & EXPERIENCE
BAKERY INNOVATION
Innovation starts with collaboration. That’s why we invite you to explore, test, and develop the bakery solutions of tomorrow. We’re here to help you find the best process solution for your products. Together, we turn your ideas into high-quality, efficient bakery processes.
Collaborate with our experts in a state-of-the-art testing environment, where ideas are transformed into proven processes. Equipped with the latest dough processing technologies, our test facilities enable the production of a wide variety of products, including laminated doughs, pastry, croissants, bread, flatbreads, pizzas, pies, and local specialties.
“This visit has completely changed my view of Rademaker – it’s clear that they work closely with bakeries to find the right solutions rather than simply supplying machinery.”
Visit the Rademaker Technology Centre
Interested in visiting us? Schedule your visit to our state-of-the-art facility, where ideas take shape. At the Rademaker Technology Centre, you can test and refine your bakery processes using the latest Rademaker equipment, guided by our expert technologists and test bakers.
Today’s experience and tour were extremely interesting. The modular design and quality of the products we saw will certainly appeal to members considering how to scale their operations.
WHY
CHOOSE
Customer satisfaction is key
WHY CHOOSE
Functionality
Open design for maximum visibility: Rademaker systems offer open housings and fully opening covers for optimal process access. Functionality is enhanced with ergonomic safety covers, easy workstation access, and smart safety locks.
Efficiency
Rademaker systems are designed for long-term efficiency, delivering high OEE and maximum productivity. Reliable, precise, and easy to maintain, they ensure lower total cost of ownership and higher return on investment (ROI) by keeping your production line running smoothly, year after year.
Service & Maintenance
Rademaker systems are designed for easy service and maintenance, with accessible components, lifetime-lubricated bearings, and quick-release conveyor belts. PLC data supports optimized upkeep, extending system lifetime and reducing maintenance effort.
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Hygienic Design
The system is designed according to the Rademaker Sigma® design guidelines. These guidelines are directly derived from various high- end requirements for hygiene & cleanability such as the GMA standard and EHEDG recommendation.
Process Control
Rademaker systems provide advanced process control through intensive data handling, OMAC-based communication, and integration with LMS, MES, or ERP systems. Smart data processing enables online monitoring, optimized efficiency, faster start-ups, reduced flour usage, and independent operation of line sections
User Friendly Control System
Great care is given to the new user interface, featuring a 22” central display with adjustable touch panel for optimal working height. Remote operation is possible via iPad, tablets, or phones over the centralized HMI.B1 Wi-Fi network, making it a time-saving and user-friendly tool.
At Rademaker, we support your production around the clock. 24 hours a day, 365 days a year.
Crafting the perfect product involves many different techniques. That’s why your chosen production process is our top priority. Our commitment goes far beyond equipment delivery and installation. We offer a full range of services to cover all system- and process-related issues throughou the entire operational life of your machinery, as well as support in training, development and testing
SERVICES & Support
OPTIMIZING YOUR PRODUCTION IS
OUR PRIORITY
RTC
Rademaker Technology Centre
Upgrades & Optimizing
Customer Training
Rademaker Academy
Consultancy
Spare Parts
Helpdesk
System integration
At the Rademaker Technology Centre (RTC), your product ideas come to life. This is where innovative concepts are developed and tested, and where they evolve into fully operational Rademaker production lines.
Boost your line’s performance and extend its lifespan with our system upgrades. We replace outdated components with the latest technologies and test everything with your products. This ensures your equipment stays reliable and future-proof.
Boost skills and knowledge with training from the Rademaker Academy. We help your team operate and maintain equipment more effectively
Are you looking to improve production efficiency, solve product challenges, or develop new bakery concepts? Our consultants work side by side with your team to achieve the best possible results.
Ensure consistent performance with high-quality spare parts from Rademaker. Our service packages reduce downtime and support efficient, reliable production. We help you select the right parts based on your daily needs and system requirements.
Service Helpdesk 24/7 for telephone or on-site support and remote diagnostics
Discover how Rademaker connects technology and expertise to create seamless, fully integrated bakery production lines that maximize efficiency and performance
explore a world of PASTRY production options
OUR UNIVERSAL PASTRY LINES
For more information about the Rademaker Universal Pastry Line, check the page or get in touch with your regional sales agent.
Radini
— Compact
- Up to 1,000 kg of dough per hour
- Approximately 7,200 croissants per hour
- 14,000 folded products per hour
- Working width: 600 or 800 mm
— industrial
- From 500 kg to 9,000 kg of dough per hour
- Approximately 24,000 products per hour
- Approximately 24,000 folded products per hour
- Working width: 600 to 1,600 mm