All these aspects result in extremely low operating costs.
The Rademaker industrial Bread production line is designed for medium to large scale industrial bread manufacturers. From tin breads to high water absorption artisan breads and from pre-fermented to 'green' doughs. Flexibility and fast production changeovers are guaranteed thanks to the unique modular design and the various mobile units. Compared to dedicated industrial bread lines, this results in a shorter Return On Investment, that makes the Bread production line the most desired industrial bakery line in the market. The Bread production line is developed to produce a wide variety of bread products for a medium scale bakery to any industrial bakery. Capacities ranging from 500 to 9,000 kg per hour, consistently produced hour by hour, day by day, and year by year.
600 mm | 800 mm | 1,000 mm | 1,200 mm
PRODUCING THE VARIETY OF YOUR CHOICE
Versatility is key in our Bread line. Thanks to the modular set-up, this flexible production line allows you to produce a wide range of breads by simply exchanging one or more modules. A good recipe is the key to your bread quality. As it is our quest to produce a wide variety of high quality breads, the Bread line is capable of handling a large variety of recipes, including those for breads with a high water percentage (strongly hydrated) or low salt content, with bio ingredients, gluten free, pre-fermented, Levain, mother dough, biga and sponge dough. All these recipes result in a very wide range of bread products. If you want to produce tin breads at your bakery we focus on achieving a fine and consistent crumb structure, as with the high-water absorption artisan breads we focus on obtaining a light, authentic and open bread structure.
That’s why we developed the DSS pre-sheeter, it’s able to process these doughs without any problems. The double chunking principle makes it able to maintain the dough characteristics after the mixing and prooﬁng process. Furthermore it will avoid any stress during the sheeting process. Whatever bread product you desire to produce, our dough processing capabilities are second to none. While our Bread line is developed to produce an extensive and international assortment of breads, we can take the extra step and apply one of the major strengths of Rademaker, namely developing customized modules tailored to your specific needs.
OVERVIEW OF THE MOST IMPORTANT BREAD SHAPING METHODS:
After sheeting, the dough is shaped in rows by rotating knives or guillotine. The result is a wide variety of breads, that include; ciabatta, triangles, square buns, hexagonal, cut baguettes, cut petit pain and bara rustika, flatbreads, pita and pizza.
After sheeting, the dough is cut using the guillotine. Next, Rademaker's moulding technology is applied to roll and shape the dough. Rolled baguettes, rolled petit pain and bara rustika, free standing bread, tin bread, toast bread (open & closed top, 4 pieces), brioche and rolls are te result of this method.
After sheeting, the dough is cut and rounded using the Rademaker rounding unit, resulting in traditional breads such as boule, rolls, ssandwich rolls and hamburger buns.
Cut and rolled dough pieces can be placed into baking tins. The final products of this process include tin bread and toast bread (open top, closed top, 4 pieces and multi-pieces) and typical English sandwich bread.
KEY ADVANTAGES OF OUR BREAD PRODUCTION LINE
• Ensuring the highest product quality due to unique Low Stress processing and make-up sections
• Excellent weight control
• Designed according tot the highest hygiene levels
• Absolute minimum usage of flour
• User-friendly PLC line control with recipe managment and automatic speed & height adjustment
TECHNICAL ANALYSIS & COST OF OWNERSHIP
Thorough tests in the Rademaker Technology Center (RTC) are performed in order to determine the exact positive effects of the improved dough homogeneity on the final product weight accuracy. Subsequently the resulting benefits for the Cost Of Ownership are assessed by details calculations based on actual (plant) bakery circumstances. Read more..
GET IN TOUCH WITH US
At Rademaker we can deliver different types of bakery production solutions for your specific needs. We are excited to be of value for you!
Are you interested in our Bread line? Feel free to contact our sales team through +31 (0)345 543 543, send an email to firstname.lastname@example.org or fill out our contact form.
We are happy in welcoming you to a partnership finding the best solution for your bakery!